DS2000 Twin-Shaft Shredder as a Pre-Shredding Stage
The DS2000 twin-shaft shredder working as the pre-shredding stage, opening bulky infeed before it reaches a crusher.
Machine details
Shot on running machines
What These Clips Are, and What They Are Not
Every clip here was filmed on a machine running real waste, not a rendering and not a trade-show demo fed clean virgin pellets. What you will not find is a line running faster than it does on site — if a washing line is rated 1,000–1,500 kg/h, that is the rate in the footage.
Watch the parts a spec sheet cannot show you: what the shredder does when an oversized lump reaches the throat, how cloudy the water is at each washing stage, and how much floor a full line actually occupies. Footage settles most of it; the rest only settles once you walk the plant in person.
01 / 10 clips
Shredders and crushers
Size Reduction — Shredders and Crushers
Bulky infeed opened up, then ground to flake. Watch what the machine does with an oversized lump at the throat — that moment tells you more about torque than any spec sheet.
Single-Shaft Shredder Taking PP Big Bags
PP big bags fed into a shredder, the infeed type that jams a crusher if it is not opened up first.
Machine detailsShredder and Crusher Running as One Line
A shredder and a crusher coupled as a single size-reduction line, which is how most rigid streams are handled.
Machine detailsPP Jumbo Bag Shredder and Grinder
Ton bags and PP jumbo sacking through shredding and grinding, a stream where trapped product residue decides the wash stage that follows.
Machine detailsHeavy-Duty Shredder for LDPE Film and PP Raffia
A large-capacity shredder handling LDPE film alongside PP woven and raffia sacking.
Machine detailsPlastic Film Shredder in Operation
Film through a shredder. Film wraps rather than breaks, which is why the rotor and screen setup differs from a rigid machine.
Machine detailsShredding PA Nylon Scrap
PA nylon scrap through a shredder — an engineering polymer that is tougher on blades than commodity PE or PP.
Machine detailsHVC 600 Crusher at 90 kW on PP Woven Bags and PET Bottles
The HVC 600 crusher, 90 kW installed, running PP woven bags and PET bottles.
Machine detailsPC600 Crusher at 15 kW Grinding Plastic Bottles
The PC600 crusher at 15 kW on bottle stock — the small end of the range, for low-volume or in-house scrap.
Machine detailsShredder and Crusher Combined for Lumps and Thick-Wall Pipe
A two-in-one shredder and crusher on plastic lumps and thick-wall pipe, the infeed that defeats a standalone granulator.
Machine details
02 / 5 clips
Washing lines
Washing Lines in Operation
Friction washing, sink-float separation and the rinse stages, running as one circuit. The useful thing to watch is the water: where it goes in, where it leaves, and how cloudy it is at each stage.
Automatic PET Bottle Recycling Line at 2,000 kg/h
A PET bottle line rated 2,000 kg/h producing 8 mm flake, running as one automated circuit.
Machine detailsPET Recycling Line with Sink-Float Separation Tank
The sink-float stage inside a PET line, where PP caps and PE label film float off and PET sinks.
Machine detailsCrushing and Washing System for 200 L HDPE Drums
A crushing and washing system taking 200 L HDPE chemical drums and buckets whole.
Machine detailsPP and PE Film Washing Line at 200 to 1,000 kg/h
A film washing line across the 200 to 1,000 kg/h range — the band where most agricultural and industrial film projects sit.
Machine detailsPP Jumbo Bag Crushing and Washing Line
Crushing and washing on PP jumbo bags, where the contamination is whatever the bag last carried.
Machine details
03 / 10 clips
Pelletizing lines
Drying, Squeezing and Pelletizing
The back end, where moisture becomes the constraint. A squeezer on film and a centrifugal dryer on flake do the same job by completely different means.
Two-Stage Die-Face Pelletizing Line on HDPE Flake
A two-stage line with die-face cutting, running washed HDPE flake through to pellet.
Machine detailsDie-Face Hot Cutting Pelletizing Machine
Die-face hot cutting at the pelletizer head, where pellet shape and uniformity are decided.
Machine detailsCutter-Compactor Pelletizing Line for Stretch Film and PP Woven Bags
A compactor-fed pelletizing line on LDPE and HDPE stretch film and PP woven bags — light material a plain screw cannot pull in.
Machine detailsPelletizing HDPE, LDPE and PP Bag Material
Bag material in HDPE, LDPE and PP going through to pellet on one machine.
Machine detailsPE Bag Granulating Line at 500 kg/h
A PE bag granulating line rated 500 kg/h.
Machine detailsPP Raffia Pelletizing Line
PP raffia through pelletizing, the usual destination for washed woven-sack material.
Machine detailsCrushing and Pelletizing PP Non-Woven Fabric
PP non-woven fabric taken through crushing and pelletizing on one line.
Machine detailsFilm Squeezer and Dryer
A squeezer driving water out of washed film mechanically, which is what film needs instead of a centrifuge.
Machine detailsSqueezing Machine Feeding a Film Granulator
A squeezer coupled straight to a film granulator, so dewatering and pelletizing run as one pass.
Machine detailsCentrifugal Dryer in a Recycling Line
A centrifugal dryer taking surface water off washed flake before it reaches the extruder.
Machine details
04 / 3 clips
How a line fits together
Complete Lines and Plant Overviews
Line-level footage rather than single machines. These are the clips to watch if you are working out how the stages connect and how much floor a complete line takes.
Recycling Equipment for HDPE and PP Rigid Waste
A walk through the equipment a rigid HDPE and PP stream needs, stage by stage.
Machine detailsRecycling Lines Inside a Washing Plant
Washing plant footage at line level, which is where layout and walkway spacing become visible.
Machine detailsBKL-MACHINE as a Recycling Machinery Manufacturer
Who builds these lines. BKL-MACHINE manufactures its own machines rather than reselling.
Machine details
Before you ask for a quote
How to Use These Clips
- Find the clip closest to your material. Not the closest machine name — the closest waste. A line built for post-consumer HDPE drums and one built for clean in-house HDPE offcuts share a model number and almost nothing else.
- Tell us what is different about yours. “Like the film line, but our bales carry more soil” is a far more useful brief than a model number. It gets you a configuration back instead of a price list.
- Send photographs of the actual bales. Contamination level decides how many washing stages you need, and that decides most of the budget. It is the one thing we cannot guess from a spec request.
All 28 clips are hosted on the BKL-MACHINE channel, so you can check upload dates and comments yourself rather than take our word for it.
None of these match
Send us your material instead
If nothing here runs what you run, that is the more interesting conversation. Photographs of your bales and the output grade you intend to sell tell us more than any machine name.
- 01What you want to see runningWe film to a shot list. Tell us the stage you need to judge.
- 02Your own materialSend a sack and the trial gets recorded on your waste, not ours.
- 03What the video has to proveOutput size, moisture, throughput or noise. Say which one decides it.
Ask for a Trial Recording
We film it for you
After watching
Match what you watched to your own material
A video shows a machine running on someone else's waste. These pages help you work out what it would do to yours.
01 · Route
Plastic recycling machine line guide
How a material becomes a process route before any model is chosen.
Open it
02 · Machines
All equipment we build
The equipment directory, ordered by the stage each machine occupies.
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03 · The record
Lines we have delivered
Installed lines by country, material and configuration.
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