Plastic Shredder Machine for Single-Shaft, Twin-Shaft and Pipe Shredding

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A plastic shredder machine is the low-speed, high-torque first stage that opens drums, pipe, pallets and bales into 20 to 100 mm chips the rest of the line can accept.

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Machines in this category

Models in this category

Open a model for full specifications. If you are not sure which one your material points to, the questions further down narrow it faster than the spec tables do.

Start here

Shredder choice starts from feed geometry

Choose a plastic shredder by feed shape, not by polymer name. Film bales, drums, pipe, purgings and pallets fail in different ways, so rotor, ram, torque and rpm matter before horsepower.

The same polymer can behave like cloth, a hollow vessel, a long beam or a dense lump. That geometry decides whether you need forced feeding, twin shafts, low-rpm torque, or a crusher afterwards.

Selection logic

Four feed shapes, four different machines

Four things decide the answer here. Work through them in order and the model list gets short before anyone opens a spec table.

  1. 01 Film and woven sacks forced feed

    Light material bridges and rebounds, so the ram and hopper geometry matter as much as rotor power.

  2. 02 Drums, crates and pallets 8-15 rpm torque band

    Rigid hollow scrap needs bite and controlled tearing before screen-controlled crushing.

  3. 03 Pipe and profile long-feed geometry

    Length control prevents whipping, jamming and unsafe manual pre-cutting.

  4. 04 Purgings and lumps heavy rotor duty

    Dense material loads the knives differently from baled film even at the same polymer.

Twin-shaft shredder rotor and knives before assembly
Twin-shaft shredder rotor and knives before assembly
Check these before you shortlist a model
  • What is the largest single piece that can reach the rotor?
  • Does the feed bridge above the inlet, or fall in on its own?
  • Can metal, stone or timber appear in the stream?
  • Is a crusher planned after it, or is this the only size reduction?
Placement

Where this station sits in the line

A machine is only worth buying when its output matches what the next station needs. These are the four boundaries we check before quoting anything here.

What arrives

Bales, drums, pipe, pallets, crates, purgings and mixed bulky scrap, loose or baled.

What this station controls Plastic Shredder Machine

Piece size and shape, so nothing reaches the next machine that it cannot bite.

What leaves

Coarse 30 to 150 mm pieces heading for a crusher, a wet granulator or a pre-wash tank.

What acceptance is measured on

Discharge piece size and whether unopened lumps still come through.

Engineering detail

Technical notes from this category

Shredding comes first whenever the waste is too large, too tough or too tangled for a crusher to swallow. A granulator with a 12 mm screen cannot take a 200 litre drum; it will bridge at the inlet, stall the rotor and wear the knives on the wrong part of the cut. The shredder exists to hand the next machine a particle it can process.

That is the whole logic of the order in a recycling line: shredding, then crushing and granulating, then washing, then pelletizing. Each stage narrows the particle and the next one refines it. If you are still working out how many of those stages your material needs, the plastic recycling machine line guide maps materials to layouts before machines.

Not every project needs shredding. Clean factory film coming off a blown film line goes straight to a compactor pelletizer. Loose bottles that already fit a crusher inlet do not need a shredder in front of them. Where shredding is genuinely required is bulky rigid items, baled material, full-length pipe and anything that tangles around a rotor.

01Rotor Speed Is the Real Difference Between These Machines

Buyers usually ask how a shredder differs from a crusher and expect the answer to be size. It is not. It is rotor speed, and with it torque. Our four shredder series run across a tenfold speed range, and where a machine sits on that range decides what it can eat and how even the output is.

The slower the rotor, the more torque at the cutting edge, and the larger and harder the item it can shear instead of bounce around the chamber. The faster the rotor, the finer and more uniform the output, but the less tolerant the machine is of a whole drum arriving at the inlet. In English the word granulator generally refers to machines faster still, which is why a granulator cannot do a shredder job.

DS twin-shaft 8 to 15 rpm The slowest and highest-torque option. Shears whole drums, pallets, bales and tyres. Six models from 400 to 4,000 kg/h, twin motors from 15 kW x 2 up to 75 kW x 2.
LPS pipe shredder 40 rpm Built around length rather than bulk. Takes full-length pipe up to 630 mm or 1,100 mm diameter without pre-cutting, at 800 to 2,000 kg/h.
SS single-shaft 72 rpm A hydraulic pusher feeds material against the rotor. More even output than twin-shaft, 200 to 1,500 kg/h, 22 to 90 kW.
YPS swing-arm 74 rpm A swing arm presses bulky, springy material down onto the rotor. For film, bags and soft waste that a flat pusher would ride over. 500 to 2,000 kg/h, 55 to 110 kW.

All four series run Siemens PLC control with automatic overload reversal, so a jam clears itself instead of needing an operator at an open guard.

02Key Configuration Factors

These five decisions are made at the quotation stage and are expensive to change afterwards. Each one is a trade-off rather than a feature, so the right answer depends on your material and how well you can control what enters the hopper.

Knife steel The DS series is supplied in 9CrSi, D2 or tungsten carbide. 9CrSi is the economical choice for clean plastic, D2 holds an edge longer on abrasive material, and tungsten carbide is for tyres, sand-laden film and streams that may contain metal. Harder steel lasts longer but chips rather than blunts when a foreign object arrives, so the right grade depends on how well you can control your inlet. Our other series are quoted per project rather than from a published steel table.
Screen aperture The screen, not the rotor, sets your output size. A smaller aperture gives finer chips but reduces throughput and raises power draw per ton, because material recirculates in the chamber until it can pass. Specifying a fine screen to reach a particle size that a crusher could deliver more cheaply is a common and expensive mistake.
Rotor speed and torque Covered on the scale above. The working rule is to choose the slowest machine that still gives you the output evenness the next stage needs, rather than the fastest one that fits the budget.
Overload reversal When the rotor jams, the drive has to reverse automatically, clear the material and resume. All four series use Siemens PLC control for exactly this. Without it every jam becomes a manual intervention with the guard open, which is a downtime cost and a safety exposure at the same time.
Feeding method Hydraulic pusher, swing arm or gravity. This is not a preference, it follows from the material. Springy film needs a swing arm, hard lumps need a pusher, and bulky rigid items need neither because their own weight feeds them onto the rotor.

03Swing Arm or Horizontal Pusher

Both the SS and the YPS are single-rotor shredders running at almost the same speed, 72 and 74 rpm. What separates them is entirely how material is forced onto the rotor, and choosing the wrong one is the most frequent selection error we end up correcting.

Horizontal pusher, the SS series A hydraulic ram pushes material sideways against the rotor. It works because hard material has nowhere to escape to. Right for lumps, purge blocks, thick-wall offcuts and rigid material that needs a second pass. Fails on baled film and woven bags: the ram compresses the bale against the chamber wall, rides over the top of it, and the rotor never sees the material.
Swing arm, the YPS series A pivoting arm comes down from above and presses material onto the rotor under its own weight plus hydraulic force. Right for rolled film, bags, woven sacks and low-density springy waste. Fails on solid rigid items: the arm cannot generate the shear a 200 litre drum needs, and that is a job for the twin-shaft DS.

04Why Long Pipe Needs Its Own Machine

Pipe is the one material where the shredder is chosen by geometry rather than by hardness. HDPE and PVC pipe arrives in lengths of six metres or more, and what makes it awkward on a recycling line is length, not toughness.

The problem with a normal inlet A standard shredder hopper is roughly as wide as its rotor. Feeding six metre pipe into one means cutting it into hopper-length pieces first, with a saw and an operator, before the recycling line even starts.
What pre-cutting actually costs It is a separate machine, a separate operator and a separate handling step for every ton you process. On a pipe extrusion plant recycling its own offcuts that labour recurs every shift, and it never appears anywhere in the shredder quotation.
How the LPS removes it The LPS800 accepts pipe up to 630 mm diameter and the LPS1200 up to 1,100 mm, at full length, running at 40 rpm and 800 to 2,000 kg/h. Pipe is loaded whole and the pre-cutting operation disappears from the process entirely.
Where it stops being right A specialised inlet is not a general-purpose one. If pipe is only an occasional part of a mixed waste stream, a DS twin-shaft plus manual pre-cutting is usually the cheaper total answer. The LPS earns its keep when pipe is your main material.

05What Drives the Cost of a Plastic Shredder

We do not publish shredder prices, because motor sizes, steel grades and rotor lengths differ per project and steel prices move underneath all of them. A figure written here would be wrong by the time you read it. What is stable is which variables move the number, and in which direction.

Rotor length and diameter The single biggest factor. Across the DS range rotor length goes from 600 mm to 1,600 mm and installed power from 15 kW x 2 to 75 kW x 2. Capacity and price both follow that, and so does the floor area you need around the machine.
Number of knives Knife count rises with rotor length, starting at 12 pieces on the DS600. More knives mean more cutting points and more even output, and a higher cost every time you replace a full set.
Knife steel grade 9CrSi, D2 and tungsten carbide are three price points and three different service lives. Tungsten carbide costs most up front and is usually the cheapest per ton on abrasive material.
Hydraulic system The SS and YPS series carry a hydraulic feeding system whose power is specified per model. It adds cost, and it is also what makes those machines work at all on their intended material.
Control and automation Siemens PLC is standard across all four series. Additional interlocks, conveyors, metal detection and remote monitoring are project-level decisions rather than list options.
The cost not in the quote Knife sharpening intervals, screen changes and how quickly a spare part reaches you decide your cost per ton far more than the purchase price does. This is where the cheapest offer usually turns out to be the expensive one.

Once the warranty period ends, knives, screens and bearings are supplied at cost price, because a stalled line costs you more than the part does.

Quotation drivers

What moves the price inside this category

Two quotations for the same machine name can differ by a large margin. In this category the difference almost always comes from these three lines.

Line item Why it moves the number
01Rotor and knife duty Knife steel, rotor diameter and shaft count follow the hardest item in the feed, not the average one. A single contaminant sets the specification.
02Feeding system On light material a hydraulic ram, hopper geometry and infeed conveyor change the price more than motor kW does.
03Wear programme Knife life is an operating cost. Ask for expected hours and the resharpening cycle, not only the price of a spare set.

Full budgeting logic across a whole line, including which quotation lines are utilities and which are wear items.

Cost guide

What to send for this category

Four short answers are enough for an engineer to size this station properly. Without them any reply is a generic model list.

  1. 01Material photosFeed shape, dirt level, moisture, and whether it arrives loose or baled.
  2. 02The stations either sideWhat feeds this machine today, and what has to receive its output.
  3. 03Target output specParticle size, final moisture, pellet requirement or contamination limit.
  4. 04Capacity and utilitieskg/h, shift hours, water, power, compressed air and floor space limits.
Send the material

Tell us the material problem in this category

We will size the category from the process variable first, then recommend the model or station count that fits it.

  • 01Photos of the intake. Bale, flake, drums, film roll or mixed scrap tells us more than a model name.
  • 02Target output. Washed flake, regrind, pellet, or just one station inserted into an existing line.
  • 03Capacity and dirt level. The same kg/h can mean two stations or eight stations depending on contamination.
Send Us a Message Engineering reply within one working day

Useful details: polymer, form, contamination, moisture target, capacity and whether this is a new line or one machine in an existing line.

No account, no newsletter. We only use this to answer your enquiry.
Before you enquire

Plastic Shredder Machine FAQ

What buyers ask our engineers most often about this station. If your question is not here, send the material description and we will answer it directly.

Ask an engineer

What is the difference between a plastic shredder and a granulator?

Rotor speed and torque, not size. Our shredders run between 8 and 74 rpm depending on series, so they shear whole items. A granulator or crusher runs far faster and cuts against a screen to produce controlled regrind, typically 8 to 16 mm. In a full line the shredder goes first and the granulator refines behind it.

Should I choose a single-shaft or twin-shaft shredder?

Twin-shaft, at 8 to 15 rpm, for whole drums, pallets, bales and tyres, where torque is what you need. Single-shaft, at around 72 rpm with a hydraulic pusher, for lumps and offcuts where you need more even output. If your material is bulky film or woven bags, neither applies and the swing-arm YPS is the right machine.

How fine can a plastic shredder cut?

Output is set by the screen aperture, typically 20 to 100 mm. A shredder is not the machine for fine particles. If you need 8 to 16 mm regrind, put a crusher behind the shredder rather than fitting an unnecessarily fine screen, which cuts throughput and raises power consumption per ton.

How often do the knives need changing?

It depends on material and steel grade rather than on running hours. Clean plastic on 9CrSi runs a long time between sharpenings, while sand-laden agricultural film or tyres containing steel will wear even D2 or tungsten carbide much faster. We supply the knife and screen list with the order so you can plan the interval against your own material instead of a generic figure.

Can a shredder handle plastic with metal in it?

Occasional small metal is survivable with tungsten carbide knives and automatic overload reversal, which all four series have through their Siemens PLC control. Deliberately feeding metal-cored waste is a different question and needs discussing before the order, because it changes the knife specification and the wear budget.

Does long pipe need to be cut before shredding?

Not with the LPS series. The LPS800 takes pipe up to 630 mm diameter and the LPS1200 up to 1,100 mm at full length, which removes the sawing operation entirely. On any other series pipe has to be cut to hopper length first, and that labour recurs on every ton you process.

How are noise and dust controlled?

Low rotor speed helps with both, which is one of the less obvious advantages of the twin-shaft machines. Enclosed chambers, discharge hoods and extraction on the conveyor handle the rest. Dust matters most on dry rigid material; on wet or film waste it is rarely the deciding issue.

Do I need a conveyor with the shredder?

Almost always, unless you are shredding into a bin and moving it with a forklift. A belt or screw conveyor to the next machine is what makes the line continuous, and it is also the natural place to fit magnetic separation. We put it in the layout rather than leaving it as an afterthought.

How much does a plastic shredder machine cost?

We do not publish a single figure, because the same nominal capacity can differ by a wide margin depending on three things: the hardest item that can reach the rotor, whether the feed needs a hydraulic ram, and whether a knife programme and spare set are included. Send the feed description and target kg/h and you get a scoped number rather than a range. The cost guide explains which lines a quotation is allowed to leave out.

What blade steel should I choose?

It follows the contaminant, not the polymer. Clean plastic runs well on standard tool steel. Feed that can contain grit, stones or occasional metal needs a harder, more impact-resistant grade and accepts a shorter resharpening interval in exchange for surviving the hit. Ask any supplier for expected knife hours on your material and the resharpening cycle, because that number is the real cost, not the price of one blade set.

Can a plastic shredder handle wood or tyres as well as plastic?

A twin-shaft shredder will physically open timber, cable and tyres, but the machine has to be specified for it from the start: heavier rotor, different knife geometry and proper overload protection. Running mixed bulky waste through a shredder sized for clean plastic is the most common way to lose a knife set early. For scrap tyres specifically we cover the 50 to 150 mm size-reduction stage — see the industrial shredder entry.

What can you use to shred plastic?

Industrial plastic scrap is shredded with a single-shaft or twin-shaft shredder, sized by the shape of the feed rather than the polymer. Twin-shaft machines suit drums, pipe, pallets and mixed bulky scrap; single-shaft machines with a hydraulic ram suit film, bales and lighter material that would otherwise bridge above the rotor. Domestic tools and general waste shredders are not built for the torque plastic requires.

Is scrap plastic worth money?

Yes, but the value comes from the processing, not the scrap itself. Mixed, dirty, baled plastic is close to worthless at the gate. The same material shredded, washed and sold as clean flake reaches a usable resale grade, and as pellet it reaches a converter price. What each step is worth depends on your local market, so check what buyers near you pay for flake versus pellet before deciding how far down the line to invest.

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